Zirconia Alumina Compound Grinding Media, encompassing Zirconia Toughened Alumina (ZTA) and Alumina Toughened Zirconia (ATZ), represent two categories of ceramic grinding media renowned for their superior wear resistance and high-performance attributes.
ZTA grinding media is forged from a blend of alumina and zirconia. The infusion of zirconia during fabrication enhances the material’s toughness and strength, rendering it highly resistant to wear and ideal for applications demanding top-tier performance in grinding.
Conversely, ATZ grinding media is formulated from a combination of zirconia and alumina. The inclusion of alumina during the manufacturing process bolsters the material’s strength and toughness, resulting in exceptional wear resistance suitable for rigorous grinding applications.
Both ZTA and ATZ grinding media find extensive utility across various industries, including the production of electronic materials and advanced ceramics, as well as mining and mineral processing. They exhibit outstanding performance in both wet and dry grinding processes and are offered in diverse sizes and shapes to cater to distinct application needs.
Sanxin introduces Zirconia Alumina Compound, a toughened grinding media crafted from premium-grade and ultra-fine yttria zirconium powder alongside alumina powder. These products possess elevated wear resistance and strength owing to the exceptional toughness of zirconia. The attributes and specifications of these grinding media align with international advanced standards.
Feature
Standard Size Range: ZTA is available within a standard size range spanning from 2.0 to 15 mm, ensuring versatility across various applications.
Exceptional Wear Resistance: Rigorous wear rate tests demonstrate ZTA’s superiority, showcasing 4 to 30 times greater wear resistance compared to various high-quality high-alumina (90–92% Al2O3) grinding media available globally.
Density Parity: ZTA boasts a comparable density to high-alumina media, making it an exceptional substitute without compromising on performance.
Superior Performance-Price Ratio: ZTA offers an impressive performance-price ratio, delivering superior functionality while effectively reducing costs for end-users.
Zirconia Alumina Compound Grinding Media Specifications
| Type | Density (g/cm3) | Bulk density (g/cm3) | Major composition (%) | Crush strength (N) | V-Hardness (HV10) |
| ATZ | ≥5.2 | ≥3.1 | ZrO2: 75% Al2O3: 20% Other: 5% | ≥2000 (Ø2mm) | ≥1200 |
| ZTA | ≥4.2 | ≥2.4 | Al2O3: 80% ZrO2: 15% Other: 5% | ≥1100 (Ø2mm) | ≥1100 |
Wear Rate (Wet Grinding)
0.03% Test Condition: a Lab Ball Mill (Jar Mill) Size: 7.6 L, Media Size: 40 mm, Media Feed: 4 kg (Media Filling Volume =23%), Water Feed: 4 L, Material Feed: 3 kg Zircon sand, Mill Speed: 90 rpm, Grinding Test Time: 24 hours
Size
B series: 0.4–5 mm (Ultrafine grinding)
L series: Φ5mm, Φ6mm, Φ8mm, Φ10mm, Φ15mm (Coarse grinding)
Customization sizes are available
Application
Mining and Mineral Processing
Ideal for grinding and processing operations involving gold, silver, nickel, zinc, and lead.
Enhances efficiency in the comminution process, ensuring optimal results in mineral extraction.
Pigment and Ink Production
Perfect for pigment and ink manufacturing, offering consistent and reliable grinding performance.
Improves dispersion and particle size reduction, contributing to high-quality pigment and ink formulations.
Electronic Materials
Well-suited for electronic material manufacturing, ensuring precision in grinding processes.
Enhances the production of electronic components by providing superior wear resistance.
Ceramic and Glass Production
Plays a crucial role in ceramic and glass production processes, offering durability and wear resistance.
Enables efficient grinding and milling in the production of ceramic and glass materials.
Food and Beverage Processing
Meets the demands of the food and beverage industry by providing reliable grinding performance.
Complies with stringent quality standards to ensure product safety and integrity.
Note
Hazard Identification
Health Rating: 0 – None
Flammability Rating: 0 – None
Reactivity Rating: 0 – None
Contact Rating: 0 – Slight
Possible irritation through abrasive friction.
There is a risk of slipping if the product (beads) is spread out on the floor.
Although the product should not cause inhalation problems, its utilization can generate dust.
First Aid Measures
Eyes: may be abrasive through friction; treat as a particle in the eye.
Firefighting Measures
This product is not combustible or explosive and is compatible with all standard firefighting methods.
Accidental Release Measures
Isolate the area and sweep the floor to collect beads, preventing slipping by rolling.
Wear eye protectors and a dust mask.
Handling and Storage
For operations generating dust, wear a dust mask and eye protectors.
Due to its weight, adhere to security rules when stocking; use safety shoes for handling.
Physical/Chemical Properties
Appearance and Odor: Odorless white beads
Solubility in Water: Insoluble
Volatiles by Volume at 21°C: 0%
Boiling Point: NAIF
Melting Point: Over 1600°C
Disposal Consideration
Items unsuitable for recovery or recycling should be managed in an appropriate waste disposal facility.
Dispose of packaging and unused contents in accordance with governmental and local requirements.
Transport Information
Not regulated.